Leader of Digital No Mask Imaging of Advanced 3D Cover-plate

GIS Equpirment high precision exposure directly on 3D glass cover-plate, bringing customers with high-resolution, high-efficiency and high-yield products and stable cooling system to ensure that the interior of the equipment is maintained at constant temperature of 22℃ to guarantee the stability of the equipment. Successfully applies the microfabrication “negative photoresist” process manufacturing technology for integrated circuit to the production of 3D glass cover-plate.
This process manufacturing technology will improve the first yield of 3D glass cover-plate (higher than 95%) with more exquisite patterns and better color restoration. Effectively improve the disadvantages of low yield, high reworking rate, thick thread of silk-screen

Advantages

· high quality pattern transfer to irregular substrate（up to 1um）
· real-time compensation for overlays shrinkage

·high quality pattern transfer to irregular substrate（up to 1um）
·real-time compensation for overlays shrinkage

Capacity	Yield	Compatibility	The cost of proofing
1200 pcs/h	≥95%	Compatibility is superior to all traditional processes	The cost is lower than All traditional processes

Glass Structure Innovation Trend Compared with Glass Decoration Technology Innovation Trend

Pad Printing Technology）

Directional Light Technology

GIS Laser Direct
Photolithography Technology

3D Exposure Machine Core Technology

Digital Imaging Technology

Use TI Pattern Generator-DMD chip to produce digital image. DMD is composed of 800,000 or 2,000,000 micromirrors. Square mesh points can be presented clearly and sharply within the scope of DMD light spots. This latest digital exposure system has become a new industry standard.

375 Nanolaser

Industrial-grade 375 nm coupled laser, Independently research-and-developed laser imaging system increases laser utilization of 375 nm coupled laser from traditional 30% to 50%

High Precision Optical Engine

DPL (Digital light processing) optical system uses UV laser light source, The output laser achieves high high uniform illumination of DMD through a special collimating lens, and finally outputs the patterns through projection lens. Projection lens is a double telecentric lens using special ultraviolet optical material with characteristics of low distortion and high transmittance.

High Precision Motion Platform

±1μm motion control system; real-time motion error compensation system

Advanced Intelligent 3D Glass Cover-plate Full Automation Solution

· This solution is used to produce 3D glass cover-plate processing requirements and is suitable for curved-surface glass cover-plate technology;
· With corresponding matching equipment, including full line equipped automatic loading / unloading machine, flat plate / plasma cleaner, automatic spraying machine, tunnel type trunk line, direct writing laser exposure machine, development / washing machine, auxiliary equipment such as tunnel type solid toasting line and vertical oven;
· High resolution, high productivity, high yield, thinner thickness, higher quality (appearance) and low cost;
· Application areas of 3D Glass LDI: wearable products, automotive products, mobile phone products, household appliances industry, etc.

Plasma Cleaning	3D Photoresist Coating Machine	GISLaser Exposure	Development	Bake	Imaging
Plasma cleaning uses plasma as a cleaning medium, and uses its high-energy characteristics to decompose impurities on the glass surface.	Spray control single film thickness 3μm±0.05	Tolerance±0.05mm	3D developer conducts partial photoresist stripping on exposed 3D glass product, and finally forms a reserved ink pattern.	Vertical oven, Temperature equalization was controlled at ±5℃	Finally, a screen cover with rich colors and various shapes is formed.

Specifications/model	GL-800 Series
Application Area	Curved Glass of Home Appliance
Apparent Size mm (can be customized)	2430x2150x2310
Exposure Time CT/pcs	180-300s
Maximum Exposure Area (can be customized)	1600*1200mm
Acceptable Thickness of Photoresist	1-15Um (conventional 6um)
Nominal Voltage	Single Phase 220V/50HZ Good Earthing
Nominal Pressure of Compressed Air	0.8 Mpa
Wavelength of Laser Output	375nm±10nm
Transmission mode of Laser	Optical Fiber
Photosensitive Material	Photoresist
Image Parsing Resolution	12700dpi
Maximum Power	4KW (Laser 6w ) / 4.5KW (Laser 9w )
Output Laser Power	6W (±3%)/ 9W (±3%)
Input Document Format	Gerber274X
Exposure Precision	50±5μm
Precision of Product Multiple Layer	60um
Ink Edge Sawtooth	≤15μm
Dimensional Tolerance of Length and Width in VA Area	±80um
Position Tolerance	≤90um
Hardware Repeatability	±25um